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Wood processing workshop with woodworking dust extraction systems

Woodworking

Our Energy Saving Industrial Dust Extraction Systems Are Available Nationwide

Watch how our systems work

Woodworking Dust Extraction

Ecogate delivers intelligent, energy-efficient woodworking dust extraction systems designed to improve air quality, enhance safety and reduce operating costs. Our on-demand extraction technology automatically adjusts to your workshop’s activity, removing harmful wood dust only when and where it’s needed.

With over 15 years of proven success, Ecogate systems are trusted by everything from high-volume furniture manufacturers to bespoke joinery workshops. By optimising extraction, our clients typically cut energy use by 50-75%, while creating a cleaner, safer and more compliant working environment.

Ready to improve your workshop’s dust control and reduce running costs? Get in touch with our team and start saving today!

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Woodworking Dust Collector

Ecogate’s smart woodworking dust collector system delivers targeted extraction only where it’s needed, unlike traditional systems that run constantly and waste energy. Our technology monitors each workstation and activates extraction on demand, ensuring efficient dust control without unnecessary power use.

This intelligent approach leads to major benefits:

  • No wasted energy
  • Lower electricity bills
  • Improved extraction performance

On average, our clients save 68% on energy usage while maintaining a cleaner, safer workshop. Use our online savings calculator or contact our team to see how much you could save.

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Woodworking

Health and Safety Hazards of Wood Dust

Wood dust is a serious health and safety risk that can lead to long-term health problems. That is why Carpenters and joiners are four times more likely to suffer from asthma compared to other UK workers. The Control of Substances Hazardous to Health (COSHH) Regulations 2002 requires all woodworking facilities to protect workers from the hazards of wood dust by taking adequate measures. 

This includes fitting a suitable dust extraction system at each woodworking machine to capture and remove dust safely. Ecogate’s on-demand extraction allows you to activate each workstation separately, so dust collection is provided only to the machines that are currently in use. This helps you not only keep your employees safe but also optimise your dust extraction, saving money and minimising your carbon footprint.  

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Ecogate’s Approach to Safe Woodworking Dust Extraction

Ecogate provides safe and efficient woodworking dust extraction through a proven three-step process, delivering powerful performance with minimal energy waste.

1. Capture Dust at the Source

Effective woodworking dust extraction begins at each machine. Hoods are installed to capture dust precisely where it’s generated. Each machine requires a specific air volume based on drop diameter and air velocity. This ensures proper dust collection.

However, not all machinery comes with well-designed hoods. Even when operating at the recommended air velocity, some hoods may fail to capture dust efficiently. In these cases, adjusting or redesigning the hoods is essential to achieve reliable performance.

2. Transport Dust to the Woodworking Dust Collector

Once collected, the wood dust is transported through the ducting to the woodworking dust collector. Maintaining consistent air velocity is critical for efficient dust transport.

Ecogate’s greenBOX control system ensures minimum required transport velocities in the ductwork, enhancing both efficiency and system longevity.

3. Process the Dust

The final stage in the woodworking dust extraction system is processing the dust. This involves selecting the right fan, motor and dust collector based on:

  • Total air volume needs
  • Type of wood dust
  • Production methods
  • Machine usage
  • Future expansion plans

To maximise efficiency, ensure the first elbow is at least 3x the diameter away from the fan inlet, ideally 5x. Using a fan stack and a direct-drive motor also improves airflow and energy performance.

Calculate your savings below

    Results based on an average 20% reduction of fan speed.
    Annual total based on 50 working weeks per year.

    INSTALLING YOUR ECOGATE SYSTEM

    After you calculate how much you could be saving, a member of the Ecogate team will be in touch with you to discuss your requirements and book a site evaluation. Once we have completed an on-site inspection to assess your needs, we’ll put together a bespoke quote tailored to your requirements.

    Following this we can order the products needed for your Ecogate installation and our engineers will be in touch with you to book an installation date. After your system has been installed and calibrated, we also offer maintenance packages to make sure it continues to function at optimal levels.

    Please refer to the timeline below to get an indication of our turnaround times.

    Send Us a Message

    Fill in the form below and one of our team will get back to you as soon as possible.


      Contact Details:

      Phone: 01924 926 038

      Email: sales@ecogate.co.uk

      Clients already saving money with Ecogate

      HIGH SEAT LTD

      Ecogate helps lower extraction costs for High Seat.

      “We are delighted to be the first manufacturer in the UK to benefit from Ecogate’s latest advances  in energy-saving technology.” 

      Ben Waters, Group Operations Director at HSL

      “To exert some control over extraction usage, ductwork connections to each of the traditional machines had previously been fitted with individual, manually-operated dampers but, with the best will in the world, manual operation could never match the efficiency of Ecogate’s computer-controlled, on-demand extraction system.”

      Sales Engineer Tom Firth

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      TOM HOWLEY

      Ecogate installation at Tom Howley makes for a quiet, dust-free factory, that’s only half the price to run.

      “Everyone is delighted with the job Extractly have done here; we now have a fully-automated, future-proofed system which just gets on quietly and efficiently with the task of dust extraction — levels of both dust and noise on the factory floor have been reduced significantly. We were also very impressed with the standard of work, and the way Extractly handled every aspect of what was a very time-contingent contract.”

      Tom Howley Representative 

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      THWAITE HOLME KITCHENS & BEDROOMS LTD

      Substantial cost savings with ECOGATE greenBOX NXT installation

      “I’ve been really impressed with the level of service Extractly have provided. From Jake’s initial visit through to final commissioning of the new installation, communication at each step of the process has been excellent and, with the way energy costs are rising at the moment, it’s been the perfect time to have invested in Ecogate’s latest technology.”

      Ian Postlethwaite

      Read more


      Read our Woodworking FAQs

      • How important is dust collection in the woodworking industry?

        Adequately managing dust in your workshop or factory is essential in order to prevent health hazards and safety risks. Additionally, wood dust produced during manufacturing is a fire and explosion hazard making its proper collection and disposal even more important. 
      • What types of woodworking equipment requires dust extraction?

        All woodworking machines require effective dust extraction to ensure any particles produced are captured straight at the source. During an Ecogate installation an automatic blast gate is installed at each workstation providing instant extraction when a machine is turned on. 
      • Are there any regulations or standards for woodworking dust extraction?

        The Control of Substances Hazardous to Health (COSHH) Regulations 2002 require woodworking factories and workshops to implement adequate measures for managing the hazards of dust generated during production.
      • How does Ecogate's dust extraction work?

        Ecogate is a smart dust extraction system that monitors and controls your existing system to optimise its usage and output. Our system works off of demand. The workstations that are active will have dust extraction, whilst the inactive workstations will not.
      • How much can I save with the Ecogate System?

        Ecogate can help save, on average, 68% on your energy usage for dust extraction. Use our calculator to find your savings today.